Welding Helmets: Safety and Comfort Combined

Welding helmets serve as a shield, ensuring the welder's face and eyes are protected from optical radiation and spatter, pivotal for safety in welding protection. They come in two primary forms: passive helmets and the more advanced auto-darkening welding helmets, enhancing welding tasks with superior visibility and protection.

Understanding these varieties and the benefits of innovative features like auto-darkening technology is crucial for anyone in the welding industry. This article will explore key aspects of welding helmets and goggles, including types and essential welding helmet accessories for optimal safety and comfort.

38 Products found
Result 1- 24 of 38
Multiple Options

  • The Leadhead® Auto Darkening Welding Helmet offers a range of features for optimal performance.
  • With its 9-13 stepless variable shade, you can easily adjust the darkness level to suit your needs.
  • The helmet has a generous viewing area of 3.858" x 3.425" (98 x 87 mm), providing clear visibility while working.
  • Manual internal controls allow you to customize the settings to your preference.
  • The pivot style headgear ensures superior comfort during long welding sessions.
  • Crafted from high-impact resistant nylon, this helmet is durable and built to last.
  • Equipped with four independent arc sensors arranged in a staggered design, ensuring reliable arc detection.
  • The cutting and grinding modes provide versatility for various welding tasks.
  • The high-speed lens with a response time of 1/30,000 second offers quick and accurate protection.
  • Powered by solar cells and a replaceable lithium battery, this helmet is energy-efficient and long-lasting.
  • Includes a magnification lens holder for enhanced visibility.
  • The fully adjustable nylon suspension ensures a secure and comfortable fit for all users.
  • Meets ANSI/ISEA Z87.1-2020 + High Impact

Multiple Options

Jackson Safety passive welding helmets are an ideal choice for welders who are mindful of their budget. These helmets are designed to provide a clear and uninterrupted view of the weld puddle. Additionally, they come equipped with a Shade 10 polycarbonate filter, ensuring optimal protection during welding operations. 

  • Viewing Field: 4.5” x 5.25”
  • Shell: Polycarbonate/ABS blend
  • 1 year warranty
  • Meets ANSI Z87.1, CSA Compliant & CE Marked
  • Hart hat acceptable with adapter
  • Mag lens acceptable with adapter
  • Narrow shell design is perfect for working in tight spaces
  • Extended front increases neck protection
  • Coverplate & Shade 10 polycarbonate filter plate included

# 23282-JACKSON

The Jackson WH40 Variable ADF Welding Helmet enables welders to adapt to vast working environments with the ability to control the shade of the lens and adjustments for sensitivity from ambient lighting sources .

  • Variable shade 9-13 filter with sensitivity and delay adjustments
  • 2 independent sensors
  • Solar powered
  • Meets ANSI Z87-1-2010 standards
  • CSA compliant

# S26100

This solar-operated Sellstrom Advantage ADF Welding Helmet offers excellent coverage for the neck and head. Its lightweight design allows for extended use without discomfort. Designed to be used with a cartridge respirator, it features two independent arc sensors for reliable detection. With three position sensitivity and delay controls, you can customize the settings to your preference. The easy auto darkening filter and cover plate removal and installation make maintenance a breeze. The comfortable push and twist adjustment ensures a perfect fit for every user. Additionally, this headgear comes complete with a grind mode for added versatility. Rest assured, it meets the stringent ANSI Z87.1 and CSA standards, providing you with certified protection.

  • Optical clarity rating of 1/1/1/2 ensures clear vision and protection from harmful light emissions
  • Solar operated
  • Filter Dimension: 4.33: x 3.54”
  • View Size: 3.54” x 1.57”
  • Sensors: 2
  • Light State: 4
  • Dark State: 9-13
  • External Shade Control
  • Switching Time: 0.1ms
  • TIG >5 amps / MIG / Stick

# 47102

This Jackson Welding helmet stands out with fresh, eye-catching visuals that help you maintain a polished appearance while delivering optimal performance. Boasting our cutting-edge 370 Speed Dial headgear system, which is widely recognized as the best in the industry. Designed with an ergonomic balance that minimizes strain and tiredness. Harnesses the power of solar technology alongside a CR2032 battery for uninterrupted functionality.

  • Filter Dimension: 4.33” x 3.54”
  • Viewing Area: 3.78” x 1.65”
  • Shade Range: 3/10
  • Modes: Welding
  • Optical Clarity: 1/1/1/1
  • Switching Speed: 1/30,000 sec.
  • 2 sensors
  • TIG Rating: 30A
  • Meets or exceeds ANSI Z87.1 and CAN/CSA Z94.3 standards; CE Certified

# WHP100

The Pyramex WHP100 welding helmet offers complete coverage for the head, face, and neck with its lightweight thermoplastic shell. The nylon suspension is fully adjustable for a comfortable fit. It features a lift front with a viewing area of 2" x 4¼" (50.8 x 107.95 mm) and is equipped with an IR shade #10 welding filter. The helmet is designed to minimize carbon monoxide build-up with its optimally balanced "shake down" feature. Additionally, there is ample space to accommodate respirators..

  • Black
  • Thermoplastic Shell
  • IR Shade #10
  • Nylon Suspension
  • Meets Z87 ANSI standard for eye & face protection device
  • 4.25” x 2” viewing area
  • Lift front lens

Multiple Options

Pyramex IR5 Faceshields provide 99% UVA/B/C protection.  Feature universal slots to accommodate a wide variety of headgear, or can be used with the HGBR Pyraex Ridgeline Ratchet Headgear shown below.  When used together they offer secondary protection for welders and must be worn with spectacles or goggles.  Meets Z87+ standards.  Faceshields measure 8” x 15.5” and are .078” thick.  Faceshields and Headgear are sold separately.

  • IR 5
  • Meets ANSI Z87.1+
  • 8” x 15.5”
  • .078” thickness
  • Provides 99% UVA/B/C protection
  • Faceshields and Headgear are sold separately

Multiple Options

  • 9-13 stepless variable shade included
  • Controls for both external and internal use are operated manually.
  • The headgear has a pivot style, providing superior comfort.
  • Constructed from high-impact resistant nylon material.
  • To ensure reliable detection of arcs, there are four independent sensors arranged in a staggered design.
  • It features both grinding and welding modes.
  • The lens has a high-speed capability, with a response time of 1/30,000 second.
  • Suitable for TIG welding with a rating of 5 amps and below.
  • The power source is a combination of solar cells and replaceable lithium-battery.
  • Includes a holder for magnification lenses.
  • The nylon suspension can be fully adjusted to achieve the desired fit.

# 3953

  • 2” x 4.25” viewing area
  • Dark green lens, Shade 11
  • Ratchet tightening system
  • Comes preassembled
  • Color: Gray

Multiple Options

Weldas Welder’s doo rags come with a breathable mesh lining that enables sweat to evaporate rapidly. The fabric used is lightweight, made of 100% cotton, and has been pre-shrunk and pre-softened. Each cap is designed with flat stitched seams and includes a sewn-in sweatband for maximum comfort. These caps are ideal for Light/Medium Welding, Cutting, and Fabrication purposes.

  • Lightweight 100% cotton
  • Sewn in athletic mesh allows for air circulation
  • Sewn in sweatband
  • Flat stitching in the seams prevent skin irritation
  • One size fits most
  • 12/Pack

# S29411-08E

Originally created for shipbuilding purposes, specifically for submarine work, this helmet has demonstrated its effectiveness in various other situations involving tight or confined spaces.

  • Features replaceable top and bottom leather bib protectors (2 separate pieces)
  • Features a Super Kool silver coating keeping this welding helmet 30% cooler than standard helmets and sheds spatter without burning.
  • Provides maximum operator comfort and safety
  • Includes Sellstrom’s “quick release’ ratchet headgear suspension including a handy sweatband
  • Comes with standard 2” x 4.25” spring loaded positive lock lift-front option
  • Meets or exceeds ANSI Z87.1 & CAN/CSA Z94.3 standards
  • Lift Front

# S26200

  • Built using True Color technology
  • Powered by solar and batteries
  • Provides excellent protection for the neck and head
  • Lightweight design perfect for extended periods of use
  • Offers a wider field of view, making it suitable for challenging work areas
  • Specifically designed for use with cartridge respirators
  • Equipped with 4 arc sensors
  • Simple installation and removal of the auto-darkening filter and cover plate
  • All controls are internal, ensuring maximum protection
  • Includes a low battery warning feature
  • Comes with grind mode and grinding warning capabilities
  • Comfortable push and twist adjustment for a personalized fit
  • Meets ANSI Z87.1 standards and is CSA certified to CAN/CSA Z94.3 standards
  • Filter Dimension: 5.25” x 4.50”
  • View Size: 3.95” x 2.36”
  • Light State: 4
  • Dark State: 9-13
  • Switching Time: .08ms
  • 2 Year Warranty

Multiple Options

  • Fits over most prescription glasses
  • Lightweight with nylon temples to adjust length and pitch for the best fit
  • Single lens surrounds the eye for excellent protection
  • Scratch resistant lens provides 99% UVA/B/C protection
  • Fits over frames up to 5 3/8” W x 1 ¾” H
  • Sold individually

Multiple Options

  • Fully adjustable elastic band for comfort
  • Lens has an anti-fog coating and is scratch resistant
  • The soft vinyl goggles conform to the contours of your face
  • Goggle provides dust and chemical splash protection
  • Provides 99% UVA/B/C protection
  • Has removable vent caps to allow more ventilation when required
  • Goggle has a removable shield that provides full face protection with 4 ventilation holes to provide appropriate airflow
  • Ratchet shield allows user to open or close in 3 positions
  • Googles pass D3: Droplet and Splash test and D4: Dust Test

Multiple Options

These Weldas sweatbands are highly sought-after head protection items because of their exceptional absorbing capabilities and comfort. They effectively minimize irritation caused by hard hats or other headgear. The outer layer is crafted from soft cotton fleece, offering a comfortable fit during both summer and winter. Additionally, it is flame retardant, prioritizing the safety of welders. The sweatband is universally sized to accommodate various brands of hard hats or headgear. The inner layer consists of air cushioning that can absorb a significant amount of sweat, keeping the wearer dry and comfortable.

  • Orange
  • Hook & Loop Closure
  • One size fits all – 20-3700 specifically fit for MSA Fas-Trac III suspensions
  • Material: Flame retardant fleece cotton outer layer with an air conditioned foam inner layer

Multiple Options

The Honeywell Fibre-Metal® Tigerhood™ Classic Gray Noryl® Thermoplastic Lift Front Welding Helmet with a Shade 10 Lens measuring 2" x 4 1/4" and a Speedy Loop Hard Hat Mount (in style 5906GY) has a distinctive design that offers increased protection for the throat while effectively blocking fumes and smoke from reaching the face. The helmet's molded-in colors prevent any chipping, peeling, or fading, ensuring its durability. Additionally, the smooth and seamless shell of the helmet deflects sparks and spatter, thus minimizing the risk of burn through.

  • Gray
  • Thermoplastic Shell
  • Shade #10 Lens
  • Meets Z87.1 ANSI and CSA Z94.3 standards
  • 4.25” x 2” viewing area
  • Flip up telescoping lid
  • Accommodates glasses and respirators

Multiple Options

  • Lens and frame vented to increase air flow.
  • Headband and temples feature ratchet adjustment for perfect fit, features quick fit retainer.
  • Interchangeable temples and headband included with each pair of V2G.
  • Flame resistant foam padding.
  • 9.75 base curved lens provides full side protection.
  • Scratch resistant polycarbonate lens provides 99% UVA/B/C protection.
  • Passes MIL-PRF 32432 High Velocity Impact Standards.

# 3958

  • 2” x 4.25”
  • Clear
  • Replacement glass lens for outer piece of Ironwear 3953 Welding Helmet
  • 0.08” thick polycarbonate material

# 3957

  • 2” x 4.25”
  • Shade 11 (Dark Green)
  • Replacement glass lens for outer piece of Ironwear 3953 Welding Helmet
  • 0.12” thick glass material

# 3954

The Ironwear 3954 Hard Hat Welding Shield is specifically engineered to provide complete protection by extending over the throat. By effectively blocking fumes, smoke, sparks, and spatter, this protective shield safeguards the eyes, face, and neck. Crafted entirely from durable plastic, its smooth and sturdy surface is designed to withstand exposure to fumes and harmful ultraviolet radiation. Moreover, its construction ensures a seamless and secure connection with Ironwear's 3961 Cap Style Hard Hat. The lifting front of the shield features a dark green lens that effectively shields your vision against the intense light generated during welding, thus eliminating concerns about flash burn or exposure to ultraviolet radiation. Additionally, the shield is equipped with a built-in transparent lens, allowing for a clear field of vision without the need to remove the hard hat or shield

  • 2” x 4.25” viewing area
  • 100% Plastic
  • Shade 11 lens on lift front protects eyes from flashburn or UV radiation
  • Built-in transparent lens
  • Designed to easily mount on Cap Style hard hats.

# 06-0100-20SW

The 3M Speedglas welding helmet 9100 is a crucial instrument that safeguards your eyes and face from radiation, heat, and sparks while also providing a clear line of sight to your work. To improve both comfort and safety, we have developed the 9100 headband with self-adjusting twin pads for the forehead strap. This ingenious design avoids sensitive areas of the head and conforms to the shape of your head, ensuring a snug fit without unnecessary pressure.

  • 2.1” x 4.2” viewing area
  • Dark shades 5, 8, and 9-13
  • Tack welding comfort mode
  • Delay function allows the user to set the recovery delay of the filter from dark to light

# 06-0100-30ISW

The 3M Speedglas welding helmet 9100 is an essential tool for protecting your eyes and face from radiation, heat, and sparks while ensuring a clear view of your work. To enhance comfort and security, we have designed the 9100 headband with self-adjusting twin pads for the forehead band. This innovative design avoids sensitive areas of the head and contours to your head shape, allowing for a secure fit without excessive tightness.

  • More contrast and natural looking colors
  • 2.8” x 4.2” viewing area
  • Dark shades 5, 8, and 9-13
  • Delay function allows the welder to se the recovery delay of the welding filter from dark to light
  • Grab and go welding with Auto-ON feature
  • Lightweight and compact design with self adjusting twin pads on the forehead band
  • Ideal for use in general manufacturing, marine, mining, oil & gas and transportation
  • Front panel included
  • Features side windows

# S28301

  • Bucket style welding helmet, uncoated
  • Molded from Super Tuff Nylon – lighter than fiberglass, very durable
  • Standard 2” x 4.25” lift front
  • Maximum comfort for operator
  • Meets or exceeds ANSI Z87.1 standards
  • Designed for use with respirators

# S29301

  • Black
  • Fixed Shade 10
  • 2” x 4.25” Viewing Area
  • Lift Front
  • No helmet coating

Key Features of Welding Helmets

Welding helmets, particularly those with auto-darkening features, are packed with advanced functionalities designed to enhance both safety and productivity. These helmets adjust their lens shade automatically depending on the welding environment, which helps protect the eyes from intense light without the need to manually lift the helmet. This is crucial for maintaining a consistent work flow and reducing the risk of exposure to harmful light emissions.

Adjustable Features for Enhanced Safety and Convenience

  • Sensitivity Controls: Adjustable sensitivity settings help the helmet react to different light intensities, which is particularly useful in environments where multiple welders operate simultaneously.
  • Delay Settings: Users can adjust the delay time to control how quickly the lens shifts from dark to clear after welding stops, aiding in better visibility during the completion of a weld.
  • Viewing Area: Larger viewing sizes are available, improving peripheral vision and making it easier to weld in awkward positions.
  • Power Sources: Options include solar panels, batteries, or a combination, ensuring that helmets are operational in various settings.

Advanced Technological Integration

  • Auto-Darkening Filters (ADFs): These filters protect against UV and IR light while providing clear visibility of the weld pool, crucial for precision in welding tasks.
  • Variable Shade Levels: This feature allows the welder to adjust the darkness of the helmet’s lens to suit different types of welding, enhancing both safety and visibility.
  • Headgear Adjustability: For long welding sessions, comfort is paramount. Modern helmets feature adjustable, padded headgear to ensure a secure and comfortable fit.

Safety and Compliance

  • Certifications: It is important to choose helmets that meet established safety standards like ANSI Z87.1 or EN379, ensuring they provide adequate protection.
  • Weight and Balance: Modern designs focus on creating lightweight helmets that reduce neck strain and fatigue during extended use.
  • Respiratory Protection: Some helmets come equipped with respiratory aids that provide clean air and reduce the inhalation of fumes, which is essential for the welder’s long-term health.

These features collectively make modern welding helmets an indispensable tool in the arsenal of protective welding gear, blending functionality with safety to meet the demanding needs of welding professionals.

Benefits of Auto-Darkening Welding Helmets

Auto-darkening welding helmets offer a significant advancement in welding safety and efficiency, primarily through their ability to protect against harmful ultraviolet and infrared radiation at all times. This constant protection occurs regardless of the lens's state, darkened or not, thanks toadvanced filtering technologies. These helmets comply with rigorous safety standards such as ANSI Z87.1 and CSA Z94.3, ensuring they meet essential protection requirements. Furthermore, the versatility of auto-darkening helmets is evident as they automatically adjust the shading level to suit various welding tasks, making them ideal for both MIG and TIG welding. The practical benefits of using auto-darkening welding helmets extend beyond safety. They are designed to enhance workflow efficiency; welders no longer need to lift their helmets to inspect their work or adjust their position, which significantly reduces the downtime between welding sessions. This feature is particularly beneficial in maintaining a continuous work process, crucial in professional settings where time is money. Additionally, these helmets help reduce physical strain on welders. The need for repetitive nodding is minimized, decreasing the risk of neck strain and fatigue commonly associated with traditional welding helmets.Auto-darkening helmets are not only about functionality but also about increasing operational efficiency and comfort. They come equipped with features like variable shade levels and delay settings that cater to different welding environments and preferences. These settings are particularly useful for beginners, providing a safer learning environment by minimizing the risks associated with arc flashes. For professionals, these helmets offer time-saving features that can significantly enhance productivity and job performance. Despite their higher initial cost compared to traditional helmets, the long-term benefits of improved performance, reduced physical strain, and enhanced safety make them a worthwhile investment for any serious welder.

Types of Welding Helmets and Goggles

Welding helmets and goggles are categorized based on their functionality, design, and compliance with safety standards, ensuring that every welder finds the perfect match for their specific needs. Passive helmets are favored for general field work due to their durability and cost-effectiveness. These helmets have a fixed shade lens, typically a #10, which is simple but may not offer the flexibility required for various welding processes. On the other hand, auto-darkening helmets provide a more adaptive solution. These helmets adjust the lens shade automatically in response to the arc's brightness, which is crucial for protecting the eyes while offering clear visibility during welding setup.

Welding goggles serve a different purpose, primarily protecting the eyes during less intense welding operations like gas arc and ox cutting. It's important to note that these goggles are not suitable for arc welding. For such tasks, a more robust solution like welding hoods is recommended. The goggles should feature adjustable straps, effective ventilation to prevent fogging, and durable materials to withstand the harsh conditions of welding. Certifications such as ANSI Z87.1 for impact resistance are essential to verify their safety efficacy.

For those working in specialized environments, such as confined spaces or areas requiring significant mobility, unique solutions like the monkey hood or cobalt blue welding glasses offer additional benefits. The monkey hood is specifically designed for confined spaces, providing ample protection without the bulkiness of traditional helmets. Cobalt blue glasses enhance visual clarity by filtering out bright flashes and reducing eye strain, making them ideal for specific applications like gas welding and brazing. Each of these options adheres to rigorous safety standards, ensuring that welders are not only compliant with industry regulations but are also afforded the best possible protection.

Choosing the Right Welding Goggles

When selecting the right welding goggles, understanding the various features and standards is crucial for optimal eye protection and comfort. Welding safety glasses are essential for shielding eyes from hazards, with shade numbers indicating the lens darkness—higher numbers mean darker lenses, which are suitable for different welding processes as per ANSI and OSHA guidelines.

Shade Numbers and Protection Standards

  • Shade Numbers: These numbers are vital for choosing goggles that match the welding activity's intensity. For instance, higher shades are necessary for high-intensity welding to protect against bright flashes and harmful radiation.
  • ANSI and OSHA Compliance: Ensuring that the goggles meet these standards guarantees that the eyewear provides sufficient protection against the specific risks associated with different welding processes.

Personalization and Comfort

  • Fit and Comfort: A proper fit is essential to prevent discomfort and ensure no gaps through which harmful radiation can penetrate.